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THYPO power controller

Control temperatures with precision

In industrial production, heating processes play a very important role, especially with electric heaters.

With THYPO, PSG offers modular multi loop power controllers for electrical resistive loads such as heater bands, heating cartridges, air heating elements, ceramic infrared heaters, quartz infrared heaters, infrared lamps and thermal expanding bolts.

In contrast to mechanical circuit breakers, the non-contact, wear-free electronic switches used in THYPO can control the heating elements with high switching frequency.

Important areas of application

THYPO can be used wherever resistive loads have to be switched.
This makes THYPO ideal for heating, melting, drying, hardening or heat treating in many industrial processes.

  • Plastic and packaging industry
  • Glass industry
  • Air conditioning and heating technology
  • Drying processes
  • Industrial heating processes
  • Chemical industry
  • Furnace construction

Benefits


Space-saving

integration in control cabinet


One system

for a wide range of applications


Reduction

of installation and operating costs


Diagnosis

Accurate and simple device diagnosis


Functional range

integrated as standard - no additional options

The main features

Modular and expandable

THYPO has a modular design. The heart of the system is the communication module CI. This communicates via the system bus with the TP power controller modules, which are available in different versions. Due to the modular design, the system can be flexibly adjusted to your requirements. Up to 1,512 outlets can be controlled individually. This way the heat can be placed and timed precisely.

Small, robust and quick to assemble

Compared to the conventional wiring with terminals, fuses and solid state relays, the compact modules offer significant space saving in the control cabinet. The power control modules can be installed side by side, and everything is integrated in the modules and ready for connection. Installation work is thus reduced to a minimum. THYPO is designed for use in industrial environments. We therefore specifically developed a robust design.

Simple control connection

THYPO can be linked via the communication module CI to a large number of PLCs and controllers from all leading suppliers. Profinet IO is available as standard, others are in preparation (EtherCAT, EtherNETIP, ...). There are sample projects for commissioning which can be adapted to the specific application. THYPO can also be used as an output module with the PSG flexotemp temperature control system.

Integrated innovation

A number of innovative and intelligent functions ensure process reliability and optimal product quality. For example, through these functions heating current measurement is carried out with almost no interruption and the mains voltage compensation guarantees constant output even if there are fluctuations in the input voltage.

Intuitive handling

The project planning, parametrisation and handling are carried out via a clear web interface. Therefore, no external PC engineering tool is required.

Fast and intelligent current measurement

The heating currents are recorded continuously in the process and therefore without retroactive effect. With the help of the heating current recording, failures from Thyristor or fuses and line breaks or partial load failures (also in groups) are quickly signalled. Failures can be quickly localised (LED's, status values, project planning, web interface,...) and promptly remedied.

Soft start protects heating elements

The switchable soft start function protects heating elements by means of inrush current limitation.

No mains feedback

By default, the power semiconductors switch to the TP in zero crossing. Full-wave or half-wave operation can be preset. This way the power semiconductors are protected and the mains feedback is reduced to a minimum. Phase angle control operation is possible depending on the function.

Two mounting variants

THYPO is designed for industrial use. The housings have a robust design. Two mounting variants are available, depending on the control cabinet design: directly mounted on the control cabinet or on a line bar system.

Easy to service

The design of the module is extremely service friendly. All cards and connectors are pluggable and can be easily removed and mounted again when service is required. The fuses are easily accessible on the power controller module and simple to replace.